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Construcción naval Industria
The Practical Guide to Surface Science (2026)

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This is a practical guide to Surface Science for researchers working in the Shipbuilding Industry.

En esta nueva guía aprenderás todo sobre:

  • Principios cruciales de la ciencia de superficies
  • The significance of surface science measurements for the Shipbuilding industry
  • Normas y directrices ASTM aplicables

Vamos a sumergirnos en ello.

shipbuilding

Capítulo 1: Introducción

The shipbuilding industry encompasses both the engineering behind ship development and the industrial sectors responsible for completing and repairing ships. This complex field involves various sectors, including the construction of vessels for commercial shipping, naval defense, and recreational boating. Surface properties such as contact angle, sliding angle, surface tension, and surface energy are crucial for ensuring ships’ integrity, performance, and longevity.

We use the following surface properties to understand the behavior of Shipbuilding products and improve their quality.

Capítulo 2: Medición del ángulo de contacto

El ángulo de contacto cuantifica la humectabilidad de una superficie representando el ángulo entre la superficie de un líquido y una superficie sólida.
Investigación de Dropletlab

Sample Image taken from Droplet Lab Tensiometer.

Joven – Método Laplace

Método polinómico

Ángulo de contacto dinámico

Ideally, when we place a drop on a solid surface, a unique angle exists between the liquid and the solid surface. We can calculate the value of this ideal contact angle (the so-called Young’s contact angle) using Young’s equation. In practice, due to surface geometry, roughness, heterogeneity, contamination, and deformation, the contact angle value on a surface is not necessarily a single consistent value but rather falls within a range. The upper and lower limits of this range are known as the advancing and receding contact angles, respectively. The values of advancing and receding contact angles for a solid surface are highly sensitive to many parameters, such as temperature, humidity, homogeneity, and minor contamination of the surface and liquid. For example, the advancing and receding contact angles of a surface can differ at different locations.

Ángulo de contacto dinámico frente a ángulo de contacto estático

Las superficies y los recubrimientos prácticos muestran naturalmente histéresis de ángulo de contacto, lo que indica un rango de valores de equilibrio. Cuando medimos ángulos de contacto estáticos, obtenemos un solo valor dentro de este rango. Confiar únicamente en mediciones estáticas plantea problemas, como una repetibilidad deficiente y una evaluación incompleta de la superficie con respecto a la adherencia, la limpieza, la rugosidad y la homogeneidad.

In practical applications, we need to understand how easily a liquid spreads (advancing angle) and how easily it is removed (receding angle), such as in painting and cleaning. Measuring advancing and receding angles offers a holistic view of liquid-solid interaction, unlike static measurements, which yield an arbitrary value within the range.

Esta información es crucial para las superficies del mundo real con variaciones, rugosidad y dinámica, lo que ayuda a industrias como la cosmética, la ciencia de los materiales y la biotecnología a diseñar superficies efectivas y optimizar los procesos.

Aprenda cómo se realiza la medición del ángulo de contacto en nuestro tensiómetro

Para una comprensión más completa de la medición del ángulo de contacto, lea nuestra medición del ángulo de contacto: la guía definitiva

Open Benchmark Data: Contact Angle & Surface Energy

These reference measurements show how deionized water wets four standard substrates measured with the Droplet Lab Dropometer. Use them as visual and numerical benchmarks when you're checking your own sample preparation, treatments, and chemistry.

Full contact angle and surface energy datasets (including additional liquids and statistics) are available on our dataset hub.

Glass - DI Water
Glass - DI Water
Nylon - DI Water
Nylon - DI Water
PMMA - DI Water
PMMA - DI Water
Teflon - DI Water
Teflon - DI Water

The droplet images above are taken from the same benchmark series as our open dataset. For each substrate and probe liquid we report:

● Advancing and receding contact angles (and hysteresis)
● Derived surface energy (SFE) values based on multi-liquid measurements
● Measurement conditions, uncertainties, and sample preparation details

Comparing your own droplet shapes and angles against these references is a fast way to spot contamination, treatment drift, or unexpected changes in wettability.

Capítulo 3: Medición de la tensión superficial

Esta propiedad mide la fuerza que actúa sobre la superficie de un líquido, con el objetivo de minimizar su superficie.

Medición de tensión superficial

Sample Image taken from Droplet Lab Tensiometer

Tensión superficial dinámica

La tensión superficial dinámica difiere de la tensión superficial estática, que se refiere a la energía superficial por unidad de área (o fuerza que actúa por unidad de longitud a lo largo del borde de una superficie líquida).

La tensión superficial estática caracteriza el estado de equilibrio de la interfaz líquida, mientras que la tensión superficial dinámica explica la cinética de los cambios en la interfaz. Estos cambios podrían implicar la presencia de tensioactivos, aditivos o variaciones en la temperatura, la presión y la composición en la interfaz.

Cuándo utilizar la medición dinámica de la tensión superficial

Dynamic surface tension is essential for processes that involve rapid changes at the liquid-gas or liquid-liquid interface, such as droplet and bubble formation, coalescence (change in surface area), the behavior of foams, and the drying of paints (change in composition, e.g., evaporation of solvent). It is measured by analyzing the shape of a hanging droplet over time.

La tensión superficial dinámica se aplica a diversas industrias, incluidas las cosméticas, los recubrimientos, los productos farmacéuticos, la pintura, los alimentos y las bebidas, y los procesos industriales, donde la comprensión y el control del comportamiento de las interfaces líquidas son esenciales para la calidad del producto y la eficiencia del proceso.

Aprenda cómo se realiza la medición de la tensión superficial en nuestro tensiómetro

Para una comprensión más completa de la medición de la energía superficial, lea nuestra medición de la tensión superficial: la guía definitiva

Capítulo 4: Medición de la energía superficial

La energía superficial se refiere a la energía requerida para crear una unidad de área de una nueva superficie.
231

Sample Image taken from Droplet Lab Tensiometer

Aprenda cómo se realiza la medición de la energía superficial en nuestro tensiómetro

Para una comprensión más completa de la medición de la energía superficial, lea nuestra medición de la energía superficial: la guía definitiva

For benchmark contact angle and surface energy values on glass, nylon, PMMA, and Teflon, see the Open Benchmark Data panel above or visit our Dataset Hub for full CSV downloads.

Capítulo 5: Medición del ángulo de deslizamiento

El ángulo de deslizamiento mide el ángulo en el que una película líquida se desliza sobre una superficie sólida. Se emplea comúnmente para evaluar la resistencia al deslizamiento de una superficie.

Ángulo de deslizamiento 1

Sample Image taken from Droplet Lab Tensiometer

Aprenda cómo se realiza la medición del ángulo de deslizamiento en nuestro tensiómetro

Para una comprensión más completa de la medición del ángulo de deslizamiento, lea nuestra medición del ángulo de deslizamiento: la guía definitiva

Capítulo 6: Aplicaciones en el mundo real

Within the Shipbuilding industry, several case studies exemplify the advantages of conducting surface property measurements.

Unevenness in Surface Coating

Challenge: A ship painting company faced uneven surface coatings due to the coating fluid's viscosity, surface tension, and the substrate's contact angle.


Solution:
The company’s engineering team discovered that using a coating liquid with a contact angle less than 90° caused a pinning effect, reducing surface unevenness. By adjusting the contact angle to create this effect, they mitigated the impact of uneven coatings, leveraging the interplay between fluid viscosity and the substrate's surface energy.

Unevenness in Surface Coating

Costly and Complex Superhydrophobic Coating Process

Challenge: The superhydrophobic coatings used in shipbuilding were expensive and complicated to fabricate.


Solution:
Researchers developed cost-effective, mechanically stable micro/nano superhydrophobic coatings by combining laser processing with low-surface energy materials. These coatings, exhibiting excellent hydrophobicity through contact angle and sliding angle measurements, provided durable water repellency, simplifying the superhydrophobic coating process.

Costly and Complex Superhydrophobic Coating Process

Hull Coating Innovation in Cargo Shipping

Challenge: Cargo shipping companies needed to reduce fuel consumption and emissions.


Solution:
Companies adopted innovative hull coatings with low surface energy and sliding angles to minimize friction with seawater. By enhancing hydrodynamic efficiency, these coatings led to significant fuel savings, reduced operational costs, and a lower carbon footprint. Droplet Lab's portable instrument can enable accurate measurement of surface energy and sliding angles, ensuring these coatings' effectiveness in real maritime conditions.

Hull Coating Innovation in Cargo Shipping

Corrosion Issues with Aluminum 7075

Challenge: Aluminum 7075, despite its high strength, suffered from corrosion, limiting its use in subsea industries.

 

Solution: The research team experimented with bare aluminum and oil-impregnated anodic aluminum oxide (AAO) surfaces. Salt spray and pressure tests revealed that the oil-impregnated AAO maintained a high contact angle, significantly improving corrosion resistance. This modification made Aluminum 7075 viable for subsea applications.

Corrosion Issues with Aluminum 7075

Hydrophobic Deck Surfaces

Challenge: Slippery deck surfaces posed safety concerns.

 

Solution: To enhance deck surface hydrophobicity, engineers performed contact angle measurements on various surface treatments. Optimizing these treatments increased hydrophobicity, reducing slip risks in wet conditions and improving safety.

Hydrophobic Deck Surfaces

Somos sus socios en la resolución de su negocio y tecnología Desafíos

Si está interesado en implementar estas u otras aplicaciones, póngase en contacto con nosotros.

Capítulo 7: Normas y directrices

In an industry where precision reigns supreme, how can Shipbuilding manufacturers ensure their products withstand scrutiny? The answer lies in standards and guidelines: the compass that guides them through the complex maze of quality and performance.

ASTM D3359 — Paint Adhesion by Tape Test (Method A: X‑Cut; Method B: Crosshatch/Lattice)

What it is

A destructive coating-adhesion outcome test: you cut through the cured coating to the substrate, apply pressure-sensitive tape, remove it, and classify how much coating detaches. For a more actionable shipyard workflow, pair D3359 with an upstream wettability gate (e.g., water contact angle at a fixed timestamp and optional surface free energy trend) to detect surface-prep drift before coating.

When to use it

Production acceptance / QA-QC

Use D3359 to confirm the coating system meets the project’s required adhesion class after cure on representative panels/areas.

Troubleshooting & drift control

Use D3359 when ratings trend down, and use contact angle/SFE trending to quickly triage whether the likely issue is surface readiness (cleaning/treatment/contamination) vs coating/cure changes.

In-scope / Out-of-scope

In scope
  • Adhesion classification of coating films to substrates using tape removal after X-cut (A) or crosshatch/lattice (B) cuts.
  • Comparative QC and process monitoring across lots, shifts, zones, or prep recipes (blast/clean/convert/plasma/corona/primer).
  • Use on common shipbuilding substrates (e.g., steel, aluminum, polymers/composites) where a cut-and-tape method is practical.
  • Workflow augmentation with quantitative wettability (contact angle + variability; optional SFE trend) as a pre-coat readiness check and post-failure diagnostic.
Out of scope
  • Absolute adhesion strength/energy measurements (use pull-off or other strength-based methods if you need force/MPa).
  • Universal wettability thresholds: contact angle/SFE limits are not portable across all substrates and coating systems without calibration.
  • Root-cause proof by tape test alone: D3359 indicates the outcome, not the single cause (chemistry, cure, roughness, intercoat issues can dominate).
  • Intercoat failure localization in multi-coat systems without supplemental analysis (D3359 may not uniquely identify which interface failed).

Minimum you must report (checklist)

  • Substrate + surface prep history: material, finish/profile, cleaning steps, pretreatment/conversion/treatment recipe, and time since prep.
  • Coating system + cure: products/batches, number of coats, dry film thickness (DFT), cure schedule, and time since cure.
  • D3359 method used: Method A (X-cut) or B (crosshatch/lattice) and the cut tool/spacing used per your SOP.
  • Tape details + peel procedure: tape identification/lot, application method (pressure), dwell time, peel angle/rate (as controlled by your SOP).
  • Replicates + locations: number of test areas, exact zones (edge/center; upstream/downstream), and any mapping approach used.
  • D3359 result(s): adhesion class reported as 5A/5B (best) → 0A/0B (worst), including any re-tests and acceptance rule.
  • Wettability gate data (if used): test liquid (e.g., DI water), CA @ fixed time (e.g., 2.0 s), droplet volume, ≥5 spots, and median + IQR (plus a control panel result).
  • Evidence package: photos of cuts/peel area and brief notes on apparent failure character (clean peel vs flaking, intercoat clues, localized defects).

D3359 remains the adhesion outcome test; contact angle/SFE are surface-sensitive indicators that help you catch risk early and diagnose drift, but they do not “guarantee” adhesion. Any numeric wettability gates must be calibrated to your specific substrate + pretreatment + coating system by correlating to D3359 outcomes.

How to interpret results (guardrails)

  • Use your project/spec acceptance class: higher D3359 class means less coating removal (better adhesion); define pass/fail per system and service environment.
  • Trend + variability matter: a downward shift in D3359 class, or widening spread across zones, is a strong “process drift” signal—don’t average it away.
  • Wettability triage (probabilistic): rising WCA@time and/or higher IQR versus a known-good control typically points first to cleaning/contamination/treatment non-uniformity rather than coating chemistry.
  • Compare like-for-like only: hold constant method (A vs B), cutter/tape/procedure, coating thickness, cure age, and environment—otherwise apparent changes may be procedural, not material.

Ahora te toca a ti

We hope this guide showed you how to apply surface science in the Shipbuilding industry.

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